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Today: May 30, 2023
AirPouch® Express 3 Void-Fill Air Pillow System
Improves packing productivity and lowers shipping costs
Airpouch Machine

The AirPouch Express 3 Tabletop Void-fill System provides on-demand, easy-to-use air pillows (air bag) for high packing productivity, reduced shipping costs, and increased customer satisfaction. Operating at speeds over 50 feet per minute in semi-or fully-automatic modes, the AirPouch Express 3 creates continuous strips of air pillows that are ideal for all protective packing applications. Weighing in at just 35 pounds, this compact, all-electric system features operator-friendly controls and virtually maintenance-free operation. Simply plug the unit in, load the air pillow material, and start packing.

The Express 3 is the first pre-formed pillow system to offer knifeless operation, eliminating the primary wear item found on every other machine in its class. Instead, AirPouch air pillows use a patent-pending perforation that automatically separates for filling, then re-seals as it passes through the machine – without compromising speed or seal integrity. AirPouch pillows also feature our exclusive EZ-Tear™ Perforations that are preferred for their easy handling and effortless pillow separation. AirPouch void-fill material feeds from a high-yield box, reducing changeovers and operator lifting. Material storage space is minimal.


AirPouch void-fill air pillows are available in a variety of material types, including standard EarthAware™ Biodegradable and Recycled Films. These pillows offer superior seals and puncture resistance for durability and reliable air retention. Air pillows offer the convenience and cleanliness not found in other void-fill products, such as EPS peanuts or paper. Protected products are easily identified inside the shipping carton,
reducing waste and increasing customer satisfaction.

System-matched for optimum performance on the Express 3 system, AirPouch void-fill air pillows are available in a range of lengths, widths and mil gauges to suit any void-fill application requirement.
User Benefits:
  • Provides easy-to-use air pillows on-demand for fast,easy packing in semi- or fully-automatic modes
  • Compact, tabletop system produces air pillow bags at speeds over 50 feet per minute
  • Knifeless design eliminates the primary wear item found on other void-fill air pillow machines
  • EZ-Tear Perforations are packer-friendly and designed for improved efficiency and ergonomics
  • All-electric, portable system is lightweight and does not require compressed air
  • Easy to install and simple to operate • Boxed material requires less lifting and fewer changeovers
  • Better air retention and improved yield reduce cost per cubic foot
  • Dust-free air pillows reduce product loss and are cleaner to use than EPS peanuts
  • Lower shipping costs with lightweight pillows compared to paper
Standard Features:
  • All-electric design does not require compressed air to operate
  • Compact and lightweight for portability
  • Operator-friendly controls for easy set-up and operation
  • Knifeless design eliminates primary wear item
  • Adjustable air volume and run timer
  • Reliable equipment requires minimal maintenance
Typical Applications:
All void-fill packing applications including:
  • Mail order fulfillment
  • Third party logistics
  • Electronic supply
  • Contract packaging/fulfillment
  • Automotive
  • Pharmaceutical
  • Office Supply in Industrial zone
  • Industrial park, export processing zone
  • Machine Stand
  • Storage Hoppers
  • Product Level Sensors
  • Dispenser Attachments
  • Footswitch
  • Custom engineered solutions for unique packing station requirements
Technical Specifications:
Weight: 35 lbs. (16 kg)
Dimensions: L 20.5 x W 8.5 x H 14 in. (52 x 22 x 36 cm)
Electrical: 110/220 VAC; 50/60 Hz
Pillow Sizes: 8" and 10" wide in various standard lengths
Pillow Materials: 1.5 mil Standard 2.0 mil
4,000 ft./box 3000 ft./box
EarthAware™ Biodegradable LLDPE or Recycled Film EarthAware™ Biodegradable LLDPE or Recycled Film
Stock printed with EarthAware logo for awareness;Green tint Stock printed with EarthAware logo for awareness;Green tint
Other Film Types Available: DuraClear™ LLDPE (clear), Biodegradable LLDPE (clear), and APStat™ Anti-Static
Technical Data Sheets and Video:
  • AirPouch Express 3 System Overview(8.7MB .wmv)
    Start here for a good introduction to AirPouch. Make sure your sound is turned on.
  • AirPouch Express 3 Automatic System(792KB .wmv)
    Shows a good overall view of packer at a high-volume customer with a centralized conveyor line. Express 3 is equipped with an automatically refilling hopper. EZ-Tear Perforations are clearly visible.
  • AirPouch Express 3 Manual System(1MB .wmv)
    Shows a good overall view of packers at a medium-volume customer with decentralized packing stations. Air pillows are made centrally, and distributed to packing stations in large boxes. EZ-Tear Perforations are clearly visible.
  • AirPouch Express 3 Blown-in System(1.1MB .wmv)
    Shows a packer demonstrating an Express 3 blowing strips of air cushions into an overhead hopper through a vertical tower. Overhead hoppers can be automatically or manually refilled. EZ-Tear Perforations are clearly visible.

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